The Design Journey of a Custom Armored Vehicle

The creation of a Custom Armored Vehicle is a blend of art, engineering, and an unwavering commitment to safety. At Troy Armoring, we pride ourselves on crafting vehicles that don’t just meet, but exceed the expectations of our discerning clients. This blog post takes you on a behind-the-scenes journey through the intricate process of designing a Custom Armored Vehicle, revealing the meticulous attention to detail and innovation that goes into every unit.

Conceptualization: Understanding Client Needs

Every Custom Armored Vehicle begins with a vision. The first step in our design journey is understanding the unique requirements of our clients. Whether it’s for personal, corporate, or governmental use, each vehicle is tailored to suit specific needs for security, functionality, and style. During this phase, we engage closely with our clients to comprehend their concerns, preferences, and the specific threats they might face.

Design: The Blueprint of Safety

Once the requirements are established, our team of skilled designers and engineers take over. The design phase is where creativity meets practicality. Our experts draft blueprints that integrate advanced armoring materials and technology while maintaining the vehicle’s original aesthetics and functionality. The goal is to create a Custom Armored Vehicle that offers maximum protection without compromising on comfort or performance.

In this phase, every component of the vehicle is considered – from the thickness of the bulletproof glass to the reinforcement of the chassis. For a deeper dive into the world of armored sedans, explore our dedicated page for more insights.

Material Selection: The Armor Behind the Vehicle

The choice of materials is critical in the making of an armored vehicle. We use only the highest quality, certified materials to ensure the best protection. This includes ballistic steel, composite materials, and bullet-resistant glass. Each material is rigorously tested to meet international standards, ensuring they can withstand various types of attacks.

Assembly: Crafting the Fortress

The assembly of a Custom Armored Vehicle is where the design comes to life. Our skilled technicians meticulously install the armor, ensuring every inch of the vehicle is protected. This process demands precision and expertise, as the addition of armor impacts the vehicle’s weight and balance. It’s a delicate process of enhancing security while retaining the vehicle’s original handling characteristics.

Quality Assurance: The Seal of Safety

Once assembled, each vehicle undergoes a series of stringent quality assurance tests. We ensure that every Custom Armored Vehicle leaving our facility is a fortress on wheels, ready to provide unparalleled security to its occupants. From ballistic tests to road performance assessments, our vehicles are put through their paces to guarantee they meet our high standards.

Maintenance: Keeping Your Armored Vehicle in Peak Condition

Owning a Custom Armored Vehicle is a long-term investment in safety. Regular maintenance is key to ensuring your vehicle remains in top condition. To help with this, we’ve compiled 6 key maintenance tips for keeping your armored SUV in peak condition.


The journey to crafting a Custom Armored Vehicle is intricate, demanding, and fascinating. At Troy Armoring, we are committed to delivering vehicles that blend security, luxury, and performance. The result of this meticulous process is not just an armored car but a reliable companion in your quest for safety and peace of mind.

Leave a Comment

130 Snidercroft Rd, #6
Concord, ON L4K 2K1

8315 Chemin Devonshire,
Mont-Royal, QC H4P 2L1

Main Line: 514 737-TROY (8769)
Fax: 514-737-4824

Israel official distributor and service center:


HaMasger St 20,
Tel Aviv-Yafo

Tel. 050-5268765


By subscribing to our company newsletter you will always be up-to-date on our latest promotions, deals and vehicle inventory!


Made in Canada with Pride
Troy Armoring Certification